What is Super Waste Processor? ｜ Specifications ｜ Mechanism of Decomposition ｜ Process
What is Super Waste Processor?
Super Waste Processor(SWP) is organic waste decomposer. SWP is equipment which carries out the annihilation disposal of the garbage.
SWP have designed by considering a price, a fuel cost, the cost of equipment, and maintenance expenses at worst, and developing them compared with the processing machine of the existing garbage.
Although it seems that it is thought few that the throughput of a substance is considered compared with the incinerator of the other company, at few fuel costs and maintenance cost, without burning, it disappears and garbage is lost. Since decomposition processing temperature is around 350 degrees, there are almost no worries about dioxin.
If the total amounts, such as a maintenance cost, are considered as compared with the product of the other company, even if it installs the number according to the throughput of garbage, worthy enough product and our company have confidence.
Achievements
- Inhibition of environmental pollution: dramatic reduction of pollutants (e.g., CO2, dioxin, SOx, NOx, soot, ash, smoke, waste water, organic pollutants, etc.)
- Huge constriction of both the initial and the operational costs.
- Little or zero use of energy and/or fuel. Continuous 24- hour operation is possible and recommendable.
Mechanism
- Super Waste Processor decomposes organic waste with low temperature plasma.
- It is neither an incinerator nor a carbonizing kiln.
- Extremely low temperature operation. Max. temperature, 350C° in the core of the ash layer. At the rest, the temperature stays very low.
- Outer walls can be touched bare-handedly. Near zero risk of fire.
Temperature
| Dehydration layer | 30℃ to 40℃ |
|---|---|
| Decomposition layer | 40℃ to 200℃ |
| Highest (in the core of ash) | 200℃ to 350℃ |
Safety
| Item | Remarks |
|---|---|
| Magnetic force | Special sealing prevents leakage of magnetic force outside the equipment. |
| Dioxin | Lower than the Japanese regulatory standard. |
| Odor | Little odor (emitted from the steam exhaust). |
Medical Super Waste Processor (M-SWP): A Solution for Zero Landfill of Hazardous Medical Wastes
Today, we are faced with a major problem regarding waste. Disposal of hazardous medical waste is becoming a major issue in urban areas along with the growth of population, as well as that of the healthcare and medical industries. To assure healthy and comfortable living, realizing environmental safety by keeping hazardous medical waste under control is vital.
Numerous efforts have been made; however, we still see inadequate treatment for the overwhelming amount of medical waste, and we are afraid that some unpredicted or even lethal hazard may spread from waste treatment facilities, landfills, and dumpsites. Those landfills and dumpsites are piled up so quickly, and new landfill space will no longer be available near the cities: zero landfill is the answer to solve these problems.
Daimaru now introduces the Medical Super Waste Processor (M-SWP), specially designed for decomposing medical waste. This unique product can contribute to solving the problems of rapidly growing medical waste.
The M-SWP is a Japanese innovation, applying principles of pyrolysis, and the machine processes both organic and inorganic wastes into ash, with the exception of metal, glass, ceramic and concrete waste. It treats solid waste at a relatively low temperature (around 350 °Celsius at maximum) by chemically decomposing the waste compound in the M-SWP reactor with magnetically ionized air supplied to the reactor.
The M-SWP provides competitive advantages compared to landfills, dumpsites, and combustion-type incinerators in terms of hazard control, waste volume reduction, and carbon dioxide emission. The machine is also superior in energy, as well as the initial and operational unit costs. The Medical Super Waste Processor is the new generation of medical waste treatment technology that ensures a cleaner environment and better quality of daily life for people.
Features of the M-SWP
- Automatically loads sealed medical waste boxes directly into the waste loading bucket
- Sanitizes the waste loading bucket with an ozone air spray system
- Crushes the loaded boxes and their waste into pieces safely in the crusher
- Is equipped with a secondary combustion system for smoke and odor treatment
- Treats the tar from M-SWP with a septic tank or a small sewage treatment system
Mechanism
The same as the mechanism used in the standard SWP, the waste decomposition process takes place in three basic stages as illustrated in the schematic of the mechanism of the standard SWP above: dehydration; carbonization; and decomposition. Temperatures within the M-SWP range from 180 °Celsius in the upper sections to an average of approximately 350 °Celsius in the main reactor core. This environment insures the complete destruction of pathogens.
Depending upon the type of waste material being processed in the M-SWP, the residue or ash can also represent a potentially high-value by-product that is amenable to further recycling and metal recovery. The M-SWP process capability is approximately 4.0 m3/day, which is similar to that of the standard SWP.
Temperature
| Dehydration layer | 30℃ to 40℃ |
|---|---|
| Decomposition layer | 40℃ to 200℃ |
| Core of ash | 200℃ to 350℃ |
Safety
| Safety | Remarks |
|---|---|
| Electromagnetism | Special sealing prevents leakage of electromagnetism outside the equipment. |
| Dioxin | Lower than the Japanese regulatory standard. |
| Smoke/odor | Treated by a smoke/odor reduction and treatment system (with a secondary combustion system) |
| Hazard control | An automatic waste loader, a crusher, and an ozone air spay system for a safe and hygienic work environment. |
Production commissioned to an Indonesian partner company, CV. INDOWASH as Indonesian Brand, SINTAWAKA
What is SINTAWAKA? Movie by CV. INDOWASH